Browsing by Subject "3D food printing"

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Texture modulation of starch‐based closed‐cell foams using 3D printing: Deformation behavior beyond the elastic regime
(2022) Fahmy, Ahmed Raouf; Jekle, Mario; Becker, Thomas
3‐dimensional printing is a novel processing method used for the design and manipulation of food textures. The systematic characterization and modulation of 3D printed food textures is imperative for the future design of sensory profiles using additive manufacturing. For 3D printed closed‐cell food foams, the clarification of the deformation behavior in relation to design parameters is of interest for the processing of customized food textures. For this reason, we studied the deformation behavior of 3D printed and thermally stabilized closed‐cell starch‐based foams beyond the elastic regime. Periodic spherical bubble configurations at different porosity levels were used to modulate the deformation behavior of the printed foams. From a processing perspective, the integration of in‐line thermal stabilization was used to eliminate post‐processing and to control the moisture content of the starch‐based system. Compression analysis combined with FEM simulations were performed to characterize the strain rate dependency of textural properties, the stress relaxation, and the foam's stress–strain behavior with respect to the design porosity and bubble distribution. Results showed that the stress relaxation is solely dependent on cell wall properties while different stress–strain regimes showed distinct dependencies on design parameters such as bubble size and distribution. Consequently, the precise control of the large deformation behavior of foods using 3D printing is challenging due to the superposition of structural and geometrical dependencies. Finally, through the presented approach, the structure‐deformation relations of 3D printed closed‐cell food structures are adequately described.
Towards sustainable biointelligent food design: structuring potential of plant-based materials exemplified using apricot seed oil oleogels and bigels through 3D food printing
(2025) Reinmuth, Evelyn; Fahmy, Ahmed Raouf; Ribette, Olivia; Jekle, Mario; Reinmuth, Evelyn; Bioeconomy Office Hohenheim, University of Hohenheim, Stuttgart, Germany; Fahmy, Ahmed Raouf; Department of Plant-Based Foods, Institute of Food Science and Biotechnology, University of Hohenheim, Stuttgart, Germany; Ribette, Olivia; Department of Plant-Based Foods, Institute of Food Science and Biotechnology, University of Hohenheim, Stuttgart, Germany; Jekle, Mario; Department of Plant-Based Foods, Institute of Food Science and Biotechnology, University of Hohenheim, Stuttgart, Germany
Background/Introduction: Biointelligence in the approach of food additive manufacturing represents a significant advancement, enabling the reverse engineering and design of foods. Legislation restricting trans-fats has accelerated research into alternatives, but ingredients like saturated and trans fats play key roles in food quality and functionality. Oleogels are a promising replacement. Food additive manufacturing introduces a biointelligent approach, combining biological and technical components with information technology to optimize food design. This study investigates 3D printing of oleogel and bigel systems using apricot seed oil, aiming to assess their significance, applicability, and printability as sustainable alternatives to trans fats for innovative, resource-efficient food production. Methods: Apricot seed oil, rich in antioxidants and polyunsaturated fatty acids, was processed into plant-based oleogels and bigels. The material systems were incorporated into 3D printed food structures. Material characterization and techno-functional analysis were conducted to evaluate the suitability of apricot seed oil for structuring 3D printed foods and controlling food texture. Results: Adjusting the type and concentration of oil-gelator mixtures enabled tailored texture and lipid distribution to fit consumer preferences. Sustainability impacts were assessed at intermediate processing steps, demonstrating the value of holistic evaluations beyond technical factors. Discussion: Biointelligent 3D printing offers a platform to optimize sensory and sustainability qualities in food design. The integration of apricot seed oil into novel food matrices enables versatile nutritional product development, supporting researchers and industry stakeholders in advancing consumer-centric, sustainable production and consumption practices.